Jancy Manual Pipe Notcher

The Jancy Manual Pipe Notcher is a precision tool designed for creating clean, accurate notches in pipes and tubes for welding and fabrication projects. It features a durable steel construction, adjustable angle settings, easy-to-use manual operation, and compatibility with various pipe sizes. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation & Setup 3. Operation Guide 4. Specifications 5. Controls and Adjustments 6. Maintenance Procedures 7. Safety Guidelines 8. Accessories 9. Care & Cleaning 10. Warranty Information 11. Troubleshooting

Features at a Glance

Key components: Steel frame, cutting head, adjustable angle mechanism, clamping system, handle assembly.

Feature	Description
Steel Construction	Durable heavy-duty frame for long-lasting performance
Adjustable Angles	Multiple angle settings from 30° to 90°
Pipe Capacity	Compatible with pipes from 1/2" to 2" diameter
Manual Operation	Easy-to-use handle for precise control
Quick-Clamp System	Secure pipe holding during notching
Replaceable Cutters	Interchangeable cutting heads for different materials
Portable Design	Compact and lightweight for job site use
Precision Guides	Accurate alignment for perfect notches
Non-Slip Base	Stable operation on various surfaces
Depth Stops	Consistent notch depth control

Installation & Setup

Unpack and inspect all components. Ensure work area is clean and well-lit.

Assemble base: Place notcher on stable work surface.
Install cutting head: Insert appropriate cutter for pipe material.
Adjust angle setting: Set desired notch angle using angle adjustment knob.
Secure pipe clamp: Test clamp mechanism for proper operation.
Lubricate moving parts: Apply recommended lubricant to pivot points.

WARNING! Always wear safety glasses during setup and operation. Ensure all components are properly secured.

Operation Guide

Follow these steps for safe and accurate pipe notching.

Select pipe: Choose appropriate pipe size and material.
Set angle: Adjust angle mechanism to desired notch angle.
Secure pipe: Place pipe in clamp and tighten securely.
Position cutter: Align cutting head with marked notch location.
Apply pressure: Use handle to apply steady, even pressure.
Complete notch: Continue cutting until desired depth is achieved.
Release pressure: Return handle to starting position.
Remove pipe: Loosen clamp and remove notched pipe.

CAUTION! Never force the cutter. Use steady, controlled pressure only.

Specifications

Pipe Capacity: 1/2" to 2" diameter
Angle Range: 30° to 90° adjustable
Construction: Heavy-duty steel
Weight: 15 lbs (6.8 kg)
Dimensions: 12" x 8" x 10"
Cutting Material: Steel, stainless steel, aluminum
Operation: Manual handle
Warranty: 1 year limited
Country of Origin: USA

Controls and Adjustments

Main controls: Angle adjustment knob, clamping handle, cutting handle, depth stop.

Angle Adjustment: Loosen knob, set desired angle (30°-90°), retighten knob.

Clamping System: Quick-release clamp for secure pipe holding. Cutting Handle: Provides leverage for smooth cutting action. Depth Stop: Adjustable for consistent notch depth. Material Guides: Ensure proper alignment for different pipe sizes.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

Daily: Clean cutting area and remove metal chips.
Weekly: Lubricate pivot points and moving parts.
Monthly: Inspect cutters for wear and replace if necessary.
Quarterly: Check all fasteners for tightness.
Annually: Complete inspection and servicing.

Tip: Always use recommended lubricants and replacement parts.

Safety Guidelines

Essential safety precautions for proper notcher operation.

Always wear safety glasses and gloves.
Secure work piece firmly before cutting.
Keep hands clear of cutting area during operation.
Use steady pressure - never force the cutter.
Inspect tool before each use for damage or wear.
Keep work area clean and well-organized.
Disconnect from power if using electric accessories.
Store properly when not in use.

WARNING! Failure to follow safety guidelines may result in serious injury.

Accessories

Available accessories for enhanced functionality.

Accessory	Description
Replacement Cutters	Various sizes and materials
Angle Guides	Pre-set templates for common angles
Carrying Case	Protective storage and transport
Lubrication Kit	Recommended maintenance supplies
Extension Handles	Additional leverage for tough materials

Care & Cleaning

Proper care ensures long tool life and accurate performance.

Clean after each use with soft brush or cloth.
Remove all metal chips and debris.
Wipe down with light machine oil to prevent rust.
Store in dry location away from moisture.
Use protective covers when stored for extended periods.

CAUTION! Never use harsh chemicals or abrasives that may damage surfaces.

Warranty Information

Jancy Manual Pipe Notcher comes with 1-year limited warranty covering defects in materials and workmanship. Warranty does not cover normal wear, misuse, or improper maintenance. For warranty claims, contact Jancy Engineering with proof of purchase. Made in USA with global materials. For support, visit www.jancy.com or contact 1-800-555-JANCY.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Rough cuts	Dull cutter	Replace cutting head; sharpen if applicable
Inaccurate angles	Loose adjustment	Tighten angle knob; recalibrate settings
Pipe slipping	Insufficient clamp pressure	Adjust clamp tension; clean clamping surfaces
Difficulty cutting	Wrong cutter type	Use appropriate cutter for material
Uneven notches	Misalignment	Check pipe positioning; realign guides

Service: 1-800-555-JANCY; www.jancy.com