Janome Overlocker 8002DX Instruction Manual

The Janome Overlocker 8002DX is a professional-grade serger designed for both beginners and experienced sewers. It features 2/3/4 thread capability, differential feed for stretch fabrics, rolled hemming, easy threading system, built-in rolled hem foot, color-coded threading guides, adjustable stitch length and width, free arm capability, and built-in thread cutter. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Main body with free arm, upper looper, lower looper, needle system, differential feed mechanism, stitch length/width dials, built-in thread cutter.

Installation & Setup

Unpack and inspect all components. Place on stable, level surface.

1. Remove packaging materials and protective covers from machine.
2. Attach foot controller to machine and power cord to outlet.
3. Install needles: Insert needles with flat side to back, tighten securely.
4. Place machine on work surface with adequate lighting.
5. Connect to power source: 120V AC, 60Hz.

WARNING! Keep fingers away from moving parts during operation. Always disconnect power when threading or changing needles.

First-Time Operation

Power on machine; follow threading sequence carefully.

1. Thread machine: Follow color-coded guides in numbered sequence.
2. Select stitch type: Choose 2, 3, or 4 thread overlock as needed.
3. Adjust tensions: Start with recommended settings for fabric type.
4. Test on scrap fabric: Check stitch formation before sewing project.
5. Adjust differential feed: Set according to fabric stretch requirements.

CAUTION! Always test stitches on scrap fabric first. Keep work area clean and organized.

Specifications

• Machine Type: 2/3/4 Thread Overlocker/Serger
• Stitch Types: Overlock, rolled hem, flatlock, decorative
• Stitch Length: 1-4mm adjustable
• Stitch Width: 3-7mm adjustable
• Differential Feed: 0.7-2.0 ratio
• Speed: Up to 1300 stitches per minute
• Needles: HAx1 SP system, size 11/14
• Presser Feet: Standard overlock foot, rolled hem foot included
• Power Source: 120V AC, 60Hz
• Weight: 15.4 lbs (7 kg)

Controls and Settings

Main controls located on front and side of machine body.

Front Panel: Power switch, stitch length dial, stitch width dial, differential feed dial, tension dials (upper looper, lower looper, needles).

Stitch Length: 1-4mm adjustment for fabric thickness. Stitch Width: 3-7mm for seam allowance. Differential Feed: Prevents stretching or puckering (0.7 for compression, 2.0 for stretching). Tension Settings: Individual dials for each thread path. Needle Position: Right and left needle positions for different stitch types.

Threading Instructions

Follow color-coded threading path in exact sequence.

1. Raise presser foot and turn handwheel to raise needle to highest position.
2. Follow numbered guides: Start with upper looper (blue), then lower looper (green).
3. Thread needles: Right needle (red), left needle (yellow) if using 4-thread.
4. Pull threads under presser foot: Ensure 4-6 inches of thread beyond cutter.
5. Lower presser foot before beginning to sew.

Tip: Use tweezers for difficult threading areas. Always thread with presser foot raised.

Stitch Selection

Supports multiple stitch types for various sewing applications.

1. 2-Thread Overlock: For lightweight fabrics and delicate seams
2. 3-Thread Overlock: Standard overlook for most fabrics
3. 4-Thread Safety Stitch: Extra strong seams for heavy fabrics
4. Rolled Hem: Narrow hem for lightweight fabrics and edges
5. Flatlock: Decorative seam for stretch fabrics
6. Differential Feed Settings: Adjust for knit fabrics to prevent stretching

WARNING! Always select appropriate stitch and settings for fabric type. Test on scrap first.

Maintenance & Cleaning

Regular maintenance ensures optimal performance and longevity.

1. Daily: Remove lint and dust from loopers and feed dogs
2. Weekly: Oil machine according to lubrication points diagram
3. Monthly: Check needle plate for burrs or damage
4. As needed: Replace needles after 8 hours of sewing
5. Storage: Cover machine when not in use

CAUTION! Always unplug machine before cleaning or maintenance. Use only recommended oils.

Safety Information

Always follow safety guidelines to prevent injury and machine damage.

• Keep fingers away from moving needles and cutter
• Disconnect power when threading or changing needles
• Do not operate with damaged cord or plug
• Keep work area well-lit and organized
• Do not use near water or moisture
• Supervise children and beginners closely

Warranty Information

Janome provides limited warranty coverage for the 8002DX Overlocker. Warranty covers defects in materials and workmanship for specified periods: 25 years on mechanical parts, 5 years on electronic components, 1 year labor. Registration required within 10 days of purchase. For warranty service, contact authorized Janome dealer with proof of purchase.

Troubleshooting

Service: Contact authorized Janome service center for repairs. Do not attempt to repair electrical components.

Support: 1-800-631-0183; www.janome.com